PlasmaSens™
One Sensor Capable of Non-Destructively Measuring Multiple Properties in Parallel and in Real-Time
PlasmaSens Platform

From the R&D lab to the production line

PlasmaSens™ non-destructively measures multiple material properties in parallel and in real time, using cold atmospheric plasma and physics-informed AI to deliver an instant, comprehensive material fingerprint.

Standalone

Our standalone, general purpose system for fast, non-destructive material analysis

Piece to Piece

Robot-arm mounted PlasmaSens for real-time piece to piece inspection, inline and offline

Roll to Roll

PlasmaSens for continuous, real-time monitoring in high-throughput production

100µm -
1 mm

Measurement Spot Size

1 ms

Data Acq. Time

120V / 240V@ 50/60 Hz

Electrical Requirements

He, N2

Process Gas

Clean
Dry Air

Shielding Gas

PlasmaSens

Standalone

Create  a uniquely distinctive, multifaceted material fingerprint in real-time, and investigate it using PlasmaSens data exploration tools. Transform measurement blind spots into rich multi-layered material insights, which enable intelligent performance-centric decision-making.

Our general purpose system for fast,
non-destructive material analysis

Standalone
Analytics

Simple, compact and versatile configuration for on-demand analytics

Process & Product Optimization

Actionable insight & recommendations for process tuning and material optimization

Full Uniformity Mapping

Full uniformity maps of multiple properties with sub-millimeter spatial resolution

Quality Control
& Investigation

Track material characteristics that functionally align with product specifications

150mm × 180mm

Stage Size optimized for flat samples and precision surface analysis up to 150mm x 180mm

Up to
15mm Height

Ideal for films, wafers, and coated surfaces requiring high-resolution mapping.

Vacuum Chuck

Secures samples firmly to eliminate vibration and ensure measurement stability.

Stable Operation

Operating conditions between 20–45°C, <1% RH, Dew Point -40°C to -80°C

PlasmaSens

Piece to Piece

Mounted on a robotic arm, it delivers real-time, multi-property characterization to maximize yield, ensure material integrity, and empower rapid, data-based process decisions for 3D parts.

Robot-arm mounted PlasmaSens for real-time piece-to-piece inspection, inline and offline

Immediate Process Feedback

AI-based decision making enable on-the-fly corrections and defect prevention.

Flexible &
Scalable

Robot-arm mounted for inline or offline inspection, expandable across production areas.

Enhanced Quality
Control

Real-time, piece-by-piece measurement of multiple critical material properties in parallel and non-destructive.

7 Degrees
of Freedom

Move, tilt, and rotate with seven degrees of freedom, allowing it to precisely inspect complex geometries.

Up to 100mm
Sample Size

Supports a wide range of part sizes, for inline or offline inspection.

Full Motion Flexibility

Enables precise inspection of complex geometries and varied orientations.

200,000
Raw Data Signals

Rich, multidimensional data for comprehensive material analysis.

AI-Based
Decision Making

Delivers immediate pass/fail feedback and enables predictive quality control.

PlasmaSens

Roll to Roll

Our Roll to Roll solution provides continuous, non-contact material analysis powered by physics-informed AI. Real-time, multi-parameter feedback across the entire web, enabling closed-loop control and optimized yield — all without interrupting production.

Our Roll to Roll solution, for continuous, real-time
monitoring in high-throughput production

Flexible
Integration

Real-time, non-destructive measurement across the full production line enables tight quality control.

Continuous
Monitoring

Lays the groundwork for closed-loop process control to improve manufacturing efficiency and performance

Automatic Process Control

Using AI based decision making, PlasmaSens allows you to automate process control.

Scalable and configurable

From a single point with multiple heads for high througput to multiple points of inspection.

Speed up to
30m/min

Supports continuous high-throughput inspection in production environments.

Compatibility
200mm–1.5m W

Flexible integration with a wide range of roll-based substrates up to a width of 1.5m.

Wide Material Range

Cathodes, NMP solvent w/ binder PVDF, PE separators, AlOx coatings, Anodes, binder.

Environment
Stable Operation

Operating conditions between 20–45°C, <1% RH, Dew Point -40°C to -80°C

We help manufacture better materials, faster!

Discuss with our team how our non-descrutive metrology platform can impact your business.

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