PlasmaSens™ non-destructively measures multiple material properties in parallel and in real time, using cold atmospheric plasma and physics-informed AI to deliver an instant, comprehensive material fingerprint.
Create and investigate a uniquely distinctive, multifaceted material fingerprint in real-time. Transform measurement blind spots into rich multi-layered material insights, which enable intelligent performance-centric decision-making.
Standalone
Analytics
Simple, compact and versatile configuration for on-demand analytics
Process & Product Optimization
Actionable insight & recommendations for process tuning and material optimization
Full Uniformity
Mapping
Full uniformity maps of multiple properties with sub-millimeter spatial resolution
Quality Control
& Investigation
Track material characteristics that functionally align with product specifications
Stage Size
Optimized for flat samples and precision surface analysis up to 150mm x 180mm
Flat Samples
Ideal for films, wafers, and coated surfaces requiring high-resolution mapping.
Stable
Secures samples firmly to eliminate vibration and ensure measurement stability.
Environment
Operating conditions between 20–45°C, <1% RH, Dew Point -40°C to -80°C
PlasmaSens™ enables AI-driven, non-destructive inspection of individual parts and components. Mounted on a robotic arm, it delivers real-time, multi-property characterization to maximize yield, ensure material integrity, and empower rapid, data-based process decisions for every piece produced.
Immediate Process Feedback
AI-based decision making enable on-the-fly corrections and defect prevention.
Flexible &
Scalable
Robot-arm mounted for inline or offline inspection, with expandability across production areas.
Enhanced Quality
Control
Real-time, piece-by-piece measurement of multiple critical material properties in parallel and non-destructive.
7 Degrees
of Freedom
Move, tilt, and rotate with seven degrees of freedom, allowing it to precisely inspect complex geometries.
Sample Size
Supports a wide range of part sizes for inline or offline inspection.
Full Motion
Enables precise inspection of complex geometries and varied orientations.
Raw Data Signals
Rich, multidimensional data for comprehensive material analysis.
AI-Based
Delivers immediate pass/fail feedback and enables predictive quality control.
PlasmaSens™ integrates seamlessly into roll-to-roll manufacturing lines, providing continuous, non-contact material analysis powered by physics-informed AI. It delivers real-time, multi-parameter feedback across the entire web, enabling closed-loop control, higher throughput, and optimized yield — all without interrupting production.
Flexible
Integration
Integrate across many substrate types and process flows; add more PlasmaSens heads to increase measured area.
Continuous
Monitoring
Real-time, non-destructive measurement across the full production line enables tight quality control.
Automatic Process Control
Lays the groundwork for closed-loop process control to improve manufacturing efficiency and performance
Automatic Process Optimization
Lays the groundwork for closed-loop process control to improve manufacturing efficiency & performance.
Speed
Supports continuous high-throughput inspection in production environments.
Compatibility
Flexible integration with a wide range of roll-based substrates up to 1.5m width.
Wide
Cathodes, NMP solvent w/ binder PVDF, PE separators, AlOx coatings, Anodes, binder.
Environment
Operating conditions between 20–45°C, <1% RH, Dew Point -40°C to -80°C
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