California Energy Commission Awards SirenOpt $2.4M in BRIDGE Funding
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A New Era in
Manufacturing Intelligence

Real-time, non-destructive material analysis using cold atmospheric plasma and AI-driven insights

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A paradigm shift in manufacturing intelligence

‍‍Imagine measuring multiple material properties of your choice in real-time, non-destructively, with a single instrument

Non Destructive

Preserve every sample, inspect every product. Traditional material testing destroys what it measures. PlasmaSens changes that completely. Our cold atmospheric plasma technology analyzes materials without any physical contact or alteration—no cutting, no chemicals, no sample preparation required.

In Real Time

From hours to seconds—quality decisions at production speed. Real-time measurement means immediate process adjustments, instant quality gates, and zero delay between production and verification. Catch defects before they propagate down the line. Optimize processes on the fly based on live material data.

Multiple Properties

Complete material fingerprinting in a single measurement. Detect hidden defects, predict failure modes, and understand your materials at a deeper level. Our physics-informed AI identifies patterns across multiple parameters, providing insights impossible with conventional testing.
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One Modular, Scalable Platform

PlasmaSens™

PlasmaSens Standalone

Our benchtop, general purpose system for fast, non-destructive material analysis

Stage Size

150mm × 180mm

Optimized for flat samples and precision surface analysis up to 150mm x 180mm

Flat Samples

15mm Height

Ideal for films, wafers, and coated surfaces requiring high-resolution mapping.

Stable

Vacuum Chuck

Secures samples firmly to eliminate vibration and ensure measurement stability.

Environment

Stable Operation

Operating conditions between 20–45°C, <1% RH, Dew Point -40°C to -80°C

PlasmaSens Piece to Piece

Robot-arm mounted PlasmaSens for real-time piece-to-piece inspection, inline and offline

Sample Size

Up to 100mm

Supports a wide range of part sizes for inline or offline inspection.

Full Motion

Flexibility

Enables precise inspection of complex geometries and varied orientations.

Raw Data Signals

200,000

Rich, multidimensional data for comprehensive material analysis.

AI-Based

Decision Making

Delivers immediate pass/fail feedback and enables predictive quality control.

PlasmaSens Roll to Roll

PlasmaSens for continuous, real-time monitoring in high-throughput production

Speed

30 m/min

Supports continuous high-throughput inspection in production environments.

Compatibility

200mm–1.5m W

Flexible integration with a wide range of roll-based substrates up to 1.5m width.

Wide

Material Range

Cathodes, NMP solvent w/ binder PVDF, PE separators, AlOx coatings, Anodes, binder.

Environment

Stable Operation

Operating conditions between 20–45°C, <1% RH, Dew Point -40°C to -80°C

PlasmaSens is here to measure what other tools cannot

Industries We Impact

From advanced manufacturing to energy storage and semiconductors, PlasmaSens enables precision insights that drive higher yield, quality, and efficiency across the world’s most demanding industries.

Monitor Multiple Functional Properties
Directly On The Production Line

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We help manufacture better materials, faster!

Discuss with our team how our non-descrutive metrology platform can impact your business.

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Top News

California Energy Commission Awards SirenOpt $2.4M in BRIDGE Funding

The California Energy Commission (CEC) today awarded SirenOpt® a grant of $2.4M to advance the development and commercial readiness of its PlasmaSens™ manufacturing intelligence platform to enable the inspection, quality control, and real- time process control of battery electrode manufacturing. Improvements in battery manufacturing are essential to state, national, and global efforts to drive sustainable electricity production, storage, and distribution.

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