What the Coating Line Doesn’t Tell You. Read the article

Industry

Electronics and Displays

Thin films decide how a device feels, looks and lasts.

Devices keep getting thinner and more functional, which puts more of their performance into multilayer films. Haptic films, moisture barriers and flexible substrates can drift in ways that change the finished device, and a single pinhole, particle or scratch can compromise a layer.

Yield is a major driver of cost, yet defects across several thin or transparent layers are hard to find, and functional properties often go unmeasured until destructive or device-level testing.

By then, much of the value has been added, in a market with short launch windows.

Electronics and Displays industry

PlasmaSens™ can connect film measurements to device performance earlier. One non-contact scan, with no sample preparation, is able to report properties and defects at the same locations and compare a film with a known-good reference, while the material continues through its process. Materials within reach include functional films, barrier films, flexible substrates and multilayer structures.

Further properties are available based on your process needs, using models calibrated on your own reference measurements.

That lets teams act on a film before assembly adds cost, tighten the loop with material suppliers, and get more good output from the film they already make.

What We Measure

Where PlasmaSens Fits

01
Properties we can measure
Piezoelectric coefficientFilm thicknessDensity and porosityConductivity and resistivityMore properties, based on your needs
02
Defects and anomalies we can capture
WrinklesContaminantsCracks and voidsMore defect types, based on your needs

Where PlasmaSens Adds Value

Keep Film Performance Consistent

Measuring how film properties vary helps teams hold functional films within the specs their devices depend on.

Increase Film Yield

Drift and defects can be found before a film moves on to assembly.

Strengthen Supplier Quality

Shared material data gives makers and suppliers a common basis for resolving variation.

Launch New Films Faster

Earlier evidence can shorten qualification during short product launch windows.

Manufacture Better Materials, Faster.

The fastest way to evaluate PlasmaSens™ is with your own material. Book a demo scan, or send us samples and we will return a report.